Alloy 600

Bellows Materials Alloy 600
Trade Name Inconel 600
Description A nickel-chromium alloy designed for use from cryogenic to very high temperatures in the range of 2000 °F (1093 °C).
Application Notes Inconel 625 has tremendous resistance to a wide range of unusually severe corrosive environments including high-temperature effects such as oxidation and carburization. Its outstanding strength and toughness in temperature ranges from cryogenic temperatures to high temperature up to 2000° F (1093° C) are derived primarily from the solid solution effects of the refractory metals Columbium and molybdenum in a nickel-chromium matrix. Nickel chromium alloy 625 has excellent resistance to pitting and crevice corrosion, high corrosion-fatigue strength, high tensile strength as well as resistance to stress corrosion cracking to chloride ions — making it an excellent choice for sea-water applications. Inconel is used in aerospace applications as well as marine applications.
Industry Uses / Products Furnace components, chemical processing, food processing nuclear engineering, flexible metal hose tubing, bellows manufacturing
UNS N06600
Specifications ASTM B168, ASME SB-168, AMS 5540

Material Properties

Density, ρ, lbs/in^3 0.304
Yield Strength, Sy, Psi 35,000
Tensile Strength, Su, Psi 80,000
Elongation % 30
Youngs Modulus, E psi 30000000
Coeff. Thermal Expansion, in/in/˚F 0.0000092

Post Weld Heat Treatement (PWHT)

Hardening Cannot be hardened by heat treating

Chemical Compostion, %

Iron, Fe 6.00 – 10.00
Nickel, Ni 72.0 min.
Chromium, Cr 14.0 – 17.0

Alloy 625

Bellows Materials Alloy 625
Trade Name Inconel 625
Description A non-magnetic, corrosion and oxidation resistant, nickel-chromium alloy. The high strength of Inconel 625 is the result of the stiffening combination of molybdenum and niobium on the nickel chromium base of the alloy.
Application Notes Inconel 625 has tremendous resistance to a wide range of unusually severe corrosive environments including high-temperature effects such as oxidation and carburization. Its outstanding strength and toughness in temperature ranges from cryogenic temperatures to high temperature up to 2000° F (1093° C) are derived primarily from the solid solution effects of the refractory metals Columbium and molybdenum in a nickel-chromium matrix. Nickel chromium alloy 625 has excellent resistance to pitting and crevice corrosion, high corrosion-fatigue strength, high tensile strength as well as resistance to stress corrosion cracking to chloride ions — making it an excellent choice for sea-water applications. Inconel is used in aerospace applications as well as marine applications.
Industry Uses / Products Flexible metal hose, Tubing bellows Heat exchangers, Seals, Bellows, Marine Components
UNS N06625
Specifications ASTM B443 Gr 2, ASME SB-443, AMS 5599

Material Properties

Density, ρ, lbs/in^3 0.305
Youngs Modulus, E psi 28000000
Coeff. Thermal Expansion, in/in/˚F 0.0000069

Alloy 625 LCF

Bellows Materials Alloy 625 LCF
Trade Name Inconel 625 LCF
Description A fatigue-resistant, bellows-quality version of INCONEL alloy 625. Process designed and controlled to provide a sheet product with optimum resistance to low-cycle and thermal fatigue at up to 1200°F (650°C).
Application Notes The alloy offers a high level of performance in aircraft exhaust and automotive flexible coupling bellows, expansion joints in process or transport piping, and other applications involving resistance to low-cycle or thermal fatigue.
UNS N06626

Material Properties

Density, ρ, lbs/in^3 0.305
Poisson’s Ratio, ν 0.31
Youngs Modulus, E psi 28000000
Coeff. Thermal Expansion, in/in/˚F 0.0000092

Alloy 718

Bellows Materials Alloy 718
Trade Name Inconel 718
Description A high strength nickel base superalloy used for cryogenic temperatures up to long term service at 1200°F.
Application Notes The alloy is readily fabricated and may be welded in either the annealed or precipitation (age) hardened condition. Anneal 1700 -1850°F, air cool or faster. Age 1325°F 8 hours, furnace cool to hold at 1150°F, for a total aging time of 18 hours, air cool. Alloy 718 will show a contraction of 0.0008 inch/inch after precipitation hardening.
UNS N07718
Specifications ASTM, ASME SB AMS 5596

Material Properties

Density, ρ, lbs/in^3 0.297
Poisson’s Ratio, ν 0.31
Youngs Modulus, E psi 28000000
Coeff. Thermal Expansion, in/in/˚F 0.0000076

Invar 36

Bellows Materials Invar 36
Description A nickel-iron, low-expansion alloy containing 36% nickel. It maintains nearly constant dimensions over the range of normal atmospheric temperatures, and has a low coefficient of expansion from cryogenic temperatures to about 500°F.
Application Notes The alloy also retains good strength and toughness at cryogenic temperatures. INVAR 36 can be hot and cold formed and machined using processes similar to austenitic stainless steels.
Industry Uses /Products Cryogenic bellows, Instrument bellows, Vacuum Bellows for semiconductor industry
UNS K93600

Material Properties

Density, ρ, lbs/in^3 0.293
Yield Strength, Sy, Psi 35000
Tensile Strength, Su, Psi 42
Coeff. Thermal Expansion, in/in/˚F 0.0000008
Melting Point, ˚F 2605

Post Weld Heat Treatement (PWHT)

Stress Relive 2 hrs at 600F air or oven cool
Annealing 1 hr at 1550F after forming and /or welding

Alloy 400

Bellows Materials Alloy 400
Trade Name Monel 400
Description A nickel copper alloy which has high strength over a wide temperature range up to 1000 F. It has resistance to a wide variety of corrosive conditions.
Application Notes Monel 400 is most frequently applied in a range of environments going from mildly oxidizing through neutral and to moderately reducing conditions. Additional application area of this material is in marine environments and other non-oxidizing chloride solutions. Like with commercially pure Nickel, Monel® 400 is low in strength in the annealed condition, for this reason a variety of tempers are used to achieve higher strength levels. Monel 400 is one of the few alloys that maintains its strength in sub-zero or cryogenic temperatures, so it is often used in those applications.
Industry Uses /Products Marine Components
chemical equipment
hydrocarbon processing
valves
pumps
fittings
fasteners
heat exchangers
flexible metal hose
UNS N04400
Specifications Sheet – ASTM B127, ASME SB127, AMS 4544

Material Properties

Density, ρ, lbs/in^3 0.319
Yield Strength, Sy, Psi 28000
Tensile Strength, Su, Psi 70000
Elongation % 35
Youngs Modulus, E psi 28000000

Post Weld Heat Treatement (PWHT)

Hardening Cannot be hardened by heat treating

Alloy 201

Bellows Materials Alloy 201
Description A wrought commercially pure Nickel with a maximum carbon level of 0.02%. This alloy provides highly ductile mechanical properties across a wide temperature range.It provides corrosion resistance in neutral to moderately reducing environments. Nickel 201 is ferromagnetic. It provides high thermal and electrical conductivity in comparison to nickel-base alloys, stainless and low alloy steels. Because of its low carbon content (.02% max.) Nickel 201 may be considered for service above 600 °F (316 °C), where alloy 200 with higher carbon content is not recommended.
UNS N02201

Material Properties

Density, ρ, lbs/in^3 0.322
Yield Strength, Sy, Psi 12000
Tensile Strength, Su, Psi 50000
Elongation % 30
Youngs Modulus, E psi 28000000

Alloy 825

Bellows Materials Alloy 825
Trade Name Inconel 825
Description A nickel-iron-chromium-molybdenum-copper alloy
Application Notes This alloy has high levels of chromium, nickel, copper and molybdenum to provide excellent corrosion resistance to both moderately oxidizing and moderately reducing environments. Far superior when compared to the standard stainless steels.
UNS N08825
Specifications ASTM B424, ASME SB-424, AMS 5542

Material Properties

Poisson’s Ratio, ν 0.31
Youngs Modulus, E psi 28000000

Other Comments

As an austenitic, nickel-base alloy, the material is ductile over a wide range of temperatures from cryogenic to well in excess of 1000°F (538°C).

Inconel 903

Bellows Materials Inconel 903
Description An agehardenable nickel-iron-cobalt alloy whose outstanding characteristics are a constant low coefficient of thermal expansion, a constant modulus of elasticity, and high strength.
UNS N09903

Material Properties

Density, ρ, lbs/in^3 0.298
Youngs Modulus, E psi 28000000
Melting Point, ˚F 2405-2539

Incoloy 800

Bellows Materials Incoloy 800
Description A nickel-iron-chromium alloy with good strength and resistance to oxidation at elevated temperatures.
Application Notes The alloy in addition to its excellent general corrosion resistance is also highly resistant to chloride stress corrosion cracking.
Industry Uses /Products Food process equiqmpent, furnace equipment, tubes and manifolds
UNS N08800
Specifications ASTM B409, ASME SB-409, AMS 5871

Material Properties

Density, ρ, lbs/in^3 0.294
Poisson’s Ratio, ν 0.31
Youngs Modulus, E psi 28000000

Chemical Compostion, %

Iron, Fe 39.5
Nickel, Ni 30-35
Chromium, Cr 19.0-23.0

Alloy 800H

Bellows Materials Alloy 800H
Trade Name Incoloy 800H
Description A nickel-chromium -iron alloy having similar basic composition as Incoloy 800, with significantly higher creep rupture strength.
Application Notes The higher strength results from close control of carbon, aluminum and titanium contents in conjunction with a high temp anneal. The 800H modification was to control carbon (0.05 to 0.10%) and grain size to (>ASTM 5) to optimize stress rupture properties. Incoloy 800 H has further modifications to the combined titanium and aluminum levels (0.85 to 1.2%) to ensure optimum high temperature properties. The alloy is usually dual certified and combines the properties of both forms. It has excellent resistance to carburization, oxidation and nitriding atmospheres. 800HT will not become embrittled even after long periods of usage in the 1200-1600 deg F range where many stainless steels become brittle. Excellent cold forming characteristics typically associated with the nickel-chromium alloys are exhibited with 800HT. When cold formed extensively the grain size produces a visibly undulated surface called “orange peel”. 800HT can be welded by the common techniques used on stainless steels.
Industry Uses /Products Typical applications include ethylene pyrolysis, hydrocarbon cracking, cracking furnaces for vinyl chloride, diphenol and acetic acid. The alloy is also used for components exposed to corrosive attack from 1100 to 1800 deg F.
UNS N08810
Specifications ASTM B409, ASME SB-409, AMS 5871

Material Properties

Density, ρ, lbs/in^3 0.287

Chemical Compostion, %

Iron, Fe 39.5
Nickel, Ni 30-35
Chromium, Cr 19.0-23.0

Alloy 800HT

Bellows Materials Alloy 800HT
Trade Name Incoloy 800HT
UNS N08811
Specifications AMS 5542

Material Properties

Density, ρ, lbs/in^3 0.287

Chemical Compostion, %

Iron, Fe 39.5
Nickel, Ni 30.0-35.0
Chromium, Cr 19.0-23.0

Alloy X

Bellows Materials Alloy X
Trade Name Hastelloy X
Description A nickel-chromium-iron-molybdenum alloy that possesses an exceptional combination of oxidation resistance, formability and high temperature strength.
Application Notes It is also exceptionally resistant to stress-corrosion cracking in petrochemical applications. Alloy X exhibits good ductility after prolonged exposure at temperatures of 1200, 1400, 1600 °F for 16,000 hours. It has excellent formability and welding characteristics.
Industry Uses /Products Furnace Equipment, Chemical Process, Aircrract and Gas Turbine Combustion Components
UNS N06002
Specifications ASTM B435, AMS%%36

Material Properties

Density, ρ, lbs/in^3 0.297
Yield Strength, Sy, Psi 35000
Tensile Strength, Su, Psi 95000
Elongation % 35
Youngs Modulus, E psi 29700000
Coeff. Thermal Expansion, in/in/˚F 0.0000077
Melting Point, ˚F 2470

Chemical Compostion, %

Iron, Fe 18
Nickel, Ni 47
Molybdenum, Mo 9
Chromium, Cr 22
Manganese, Mg 1
Cobalt 1.5
Tungsten, T 0.6

Alloy B-2

Bellows Materials Alloy B-2
Trade Name Hastelloy B-2
Description Alloy B-2 is a solid solution strengthened, nickel-molybdenum alloy typically used in extreme reducing conditions.
Application Notes Alloy B-2 has significantly lower carbon, silicon and iron compared to the predecessor, alloy B (UNS N10001). Compared to alloy B, alloy B-2 is less susceptible to weld zone corrosion in the as-welded condition. Controlling other alloying elements such as iron and chromium resolved potential issues with forming and shaping. Stringent chemistry control in the production of alloy B-2 allows the alloy to be used in the welded condition, and it is less susceptible to stress corrosion cracking under many conditions. Care must be taken in selecting the right alloy for the desired application. Alloy B-2 should not be used at temperatures between 1000°F and 1600°F as the alloy forms secondary phases that could decrease the ductility of the material.

 

Alloy B-3

Bellows Materials Alloy B-3
Trade Name Hastelloy B-3
Description A Nickel-molybdenum alloy with excellent resistance to hydrochloric acid at all concentrations and temperatures.
Application Notes It also withstands sulfuric, acetic, formic and phosphoric acids, and other non-oxidizing media. B-3® alloy has a special chemistry designed to achieve a level of thermal stability.
UNS N10675
Specifications ASTM B366, ASME SB-366

Hastelloy C4

Bellows Materials Hastelloy C4
Trade Name Hastelloy C4
Description A Nickel-Chromium-Molybdenum alloy with outstanding high temperature stability.
Application Notes It has high ductility and corrosion resistance. It’s high temperature resistance up to 1900 °F (1038 °C) makes it suitable for most chemical process application in the “as” welded condition. Resistant to chloride induced stress corrosion cracking
Industry Uses /Products Chemical processing equipment, nuclear fuel processing
UNS N06455
Specifications ASTM B

Material Properties

Density, ρ, lbs/in^3 0.312
Yield Strength, Sy, Psi 40000
Tensile Strength, Su, Psi 100000
Elongation % 40
Youngs Modulus, E psi 30800000
Coeff. Thermal Expansion, in/in/˚F 0.0000108

Alloy C22

Bellows Materials Alloy C22
Trade Name Hastelloy C22
Description A nickel-chromium-molybdenum alloy with good resistance to both oxidizing and non-oxidizing chemicals, and protection from pitting, crevice attack, and stress corrosion cracking.
Application Notes Its high chromium content provides much higher resistance to oxidizing media than the family standard, C-276 alloy, and imparts exceptional resistance to chloride-induced pitting, to which the stainless steels are prone.
Industry Uses /Products Typical chemical process industry (CPI) applications include reactors, heat exchangers, and columns.
UNS N06022

Chemical Compostion, %

Nickel, Ni 56
Molybdenum, Mo 13
Chromium, Cr 22

Alloy C276

Bellows Materials Alloy C276
Trade Name INCONEL® alloy C-276, Hastelloy® C-276 alloy
Description A nickel-molybdenum-chromium-tungsten alloy with excellent corrosion resistance and good fabricability.
Application Notes Nickel Alloy C-276 is a good candidate for most chemical and petrochemical processing applications in the as-welded condition.It has excellent resistance to reducing acids, sulfuric acid, hydrochloric acid, brine solutions, oxidizing chlorides, and hot seawater. Hastelloy C-276 is also one of the few materials resistant to wet chlorine gas, hypochlorite and chlorine dioxide. This particular nickel alloy has exceptional resistance to crevice corrosion and stress corrosion cracking, as well as chloride pitting. It’s low carbon content minimizes carbide precipitation during welding preserves its excellent resistance to corrosion during welding.
BSI Products Bellows
UNS N10276
Specifications ASTM B, ASME SB-

Material Properties

Density, ρ, lbs/in^3 0.321

Chemical Compostion, %

Iron, Fe 5
Nickel, Ni 57
Molybdenum, Mo 16
Chromium, Cr 16
Manganese, Mg 1
Cobalt 2.5
Tungsten, T 4
Copper, Cu 0.5

Other Comments

While it does have good oxidation resistance up to 1800°F, Hastelloy alloy C-276 is generally not recommended for elevated temperature service.

Alloy 230

Bellows Materials Alloy 230
Trade Name Haynes 230
Description A nickel-chromium-tungsten-molybdenum alloy, designed to combine excellent high temperature strength, oxidation resistance (up to 2100 °F), nitriding resistance and long term stability.
Application Notes Alloy 230 is a solid-solution-strengthened material which combines excellent high-temperature strength with good fabricability at room temperature. It is particularly effective for prolonged exposure at temperatures of 1200 °F (649 °C) or more.
Industry Uses / Products Enduring temperatures as high as 2100°F (1149° C), HS 230 plates are ideal for aerospace applications, including Combustion cans, Gas turbine components Transition ducts
BSI Products High temperature Bellows
UNS N06230
Specifications ASTM B435, ASME SB-435, AMS 5878

Material Properties

Density, ρ, lbs/in^3 0.327
Yield Strength, Sy, Psi 45000
Tensile Strength, Su, Psi 110000
Elongation % 40

Chemical Compostion, %

Nickel, Ni 57
Molybdenum, Mo 2
Chromium, Cr 22
Tungsten, T 14

Other Comments

Is capable of outlasting stainless steels and nickel alloys by as much as 100 to 1 depending upon the temperature

Alloy 242

Bellows Materials Alloy 242
Trade Name Haynes 242
Description An age-hardenable nickel-molybdenum-chromium alloy which derives its strength from a long-range-ordering reaction upon aging.
Application Notes It has tensile and creep strength properties up to 1300°F (705°C) which are as much as double those for solid solution strengthened alloys, but with high ductility in the aged condition. The thermal characteristics of 242 alloy are much lower than those for most other alloys, and it has very good oxidation resistance up to 1500°F(815°C). Other attractive features include excellent low cycle fatigue properties, very good thermal stability, and resistance to high-temperature fluorine and fluoride environments.
UNS N10242
Specifications ASTM B434, ASME SB-435, AMS 5879

Material Properties

Density, ρ, lbs/in^3 0.327

Chemical Compostion, %

Iron, Fe 2
Nickel, Ni 63
Molybdenum, Mo 25
Chromium, Cr 8
Manganese, Mg 0.8
Cobalt 1

Alloy 244

Bellows Materials Alloy 244
Trade Name Haynes 244
Description A new Ni-Mo-Cr-W alloy developed for static parts in advanced gas turbine engines which require low thermal expansion at temperatures up to 1400°F (760°C).
Application Notes It offers a higher maximum use temperature than other low thermal expansion alloys currently available, including a 100-200°F (55-110°C) improvement over HAYNES® 242® alloy. The alloy is age-hardenable.
Specifications ASTM B435, ASME SB-435, AMS 5880

Material Properties

Density, ρ, lbs/in^3 0.335

Chemical Compostion, %

Iron, Fe 2
Nickel, Ni 60
Molybdenum, Mo 22.5
Chromium, Cr 8
Manganese, Mg 0.8
Tungsten, T 6