Cryogenic Bellows Design for Extreme Temperature Applications

Bellows Design for Cryogenic Temperature Applications

When it comes to cryogenic temperature applications, the design and material selection for bellows become significantly more complex. Below we explore the key differences between bellows designed for cryogenic temperatures and those used in more standard conditions.

Material Selection:

Applications are generally considered “cryogenic” if operating temperatures are below -150°C (-238°F). Therefore, expansion joints must be constructed from materials that can maintain their mechanical properties at such low temperatures. Stainless steel is commonly used due to its ability to retain strength, ductility, and fatigue resistance at cryogenic temperatures. Special alloys such as Inconel or Hastelloy may also be used for their superior performance in extreme conditions, especially when coupled with high-pressure applications and/or corrosive working media.

Design Considerations:

Require additional considerations for absorbing thermal movement of a piping system, as the expansion joints’ surrounding components undergo thermal contraction at cryogenic temperatures. For applications that require minimal heat transfer between the expansion joint and its surroundings, multi-layer insulation is often included as well as special sealing techniques to minimize heat ingress, prevent thermal stress, and maintain the low-temperature environment.

Applications:

These joints are commonly seen in industries dealing with liquefied gases, such as LNG (liquefied natural gas) transport and storage, aerospace, and medical applications involving liquid nitrogen. 

Conclusion:

The design of bellows for cryogenic temperature applications involves specialized materials, advanced design techniques, careful engineering validation, and often rigorous testing to ensure they can withstand extreme conditions. These differences are crucial for maintaining the integrity and safety of systems operating at cryogenic temperatures, highlighting the importance of tailored engineering solutions for such demanding applications.

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Bellows Systems to supply Expansion Joints to Bechtel for NASA’s Mobile Launcher 2 project

Bellows Systems to supply Expansion Joints to Bechtel for NASA’s Mobile Launcher 2 project

Bellows Systems, Inc. has been selected by Bechtel to design and manufacture the Expansion Joints for its Mobile Launcher 2 project. As part of the contract award, Bellows Systems will supply multiple sizes of Metal Expansion Joints which shall be manufactured at its Houston facility. 

Bechtel National Inc. is the prime contractor for NASA’s mobile launcher 2 (ML2) at Kennedy Space Center. Mobile Launcher 2 will be the ground platform structure used to launch the Space Launch System (SLS) Rocket and Orion spacecraft to the Moon. 

Bellows Systems to supply Expansion Joints to Bechtel for NASA’s Mobile Launcher 2 project

Photo Credit:  NASA/David Zeiters

About Bellows Systems

Bellows Systems, Inc. is one of the pioneers of the Expansion Joint industry and a leader in manufacturing a comprehensive line of metal Bellows and Expansion Joints. With over 40 years of experience, Bellows Systems is a trusted partner for major EPCs, Aerospace and Defense companies supplying key components for mission critical applications. Bellows Systems is ISO9001/ AS9100D certified and is a NMSDC recognized Minority Business Enterprise (MBE).   

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Precision Welded Tubing and Tubing Assemblies in Aerospace & Defense

Precision Welded Tubing and Tubing Assemblies in Aerospace & Defense

Precision Welded Tubing and Tubing Assemblies

Bellows Systems manufactures precision welded tubing and tubing assemblies for aerospace ducting, Rocket and Missile Components.

Our aerospace qualified welding processes include,

  • AWS D17.1, Specification For Fusion Welding Of Aerospace Applications.
  • AWS D17.2, Specification For Resistance Welding For Aerospace Applications.
  • AMS 2685, Welding, Tungsten Arc, Inert Gas (GTAW Method).
  • Numerous other current and legacy MIL standards
  • Aerospace and Defense customer specifications.
  • How can we help with your precision welded tubing
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