Hydroforming is a metal forming process that swells the material into a die using a high pressure fluid. This forming process is a practical demonstration of Pascal’s Law, which states that external static pressure exerted on a fluid is distributed evenly throughout the fluid.
Hydroforming
Hydroforming is a metal forming process that swells the material into a die using a high pressure fluid. This forming process is a practical demonstration of Pascal’s Law, which states that external static pressure exerted on a fluid is distributed evenly throughout the fluid. This allows us to form complex shapes like the convolutions on a bellows with a high degree of consistency.
Hydroformed Metal Bellows
Bellows Systems manufactures the widely known, Kopperman™ Bellows using this method. It is composed of a light gauge metal tube of one or more ply formed into a series of corrugations. Kopperman Expansion Joints can be manufactured with bellows formed from any material which has the necessary drawing quality, and the corrosion resistance required by the operating conditions of the system in which they might be installed. The standard Type 115 Non-Equalizing Expansion Joint utilizes a close-pitch single ply bellows. The standard Self-Equalizing Type 109 and Type 127 Expansion Joint utilizes an open-pitch single ply bellows. The pitch and depth of draw of any bellows can be varied and the shape modified to meet special application requirements. Multi-ply bellows are used primarily on small expansion compensators as standard equipment, and also on other large diameter Expansion Joints where significant reductions in compressive forces are desired. Extreme caution must be employed when specifying multl-ply bellows because they tend to be unstable under certain conditions. Torroidal bellows are very often used where extremely high pressure applications are encounterd.
An expansion joint by itself provides accommodates any axial, longitudinal and angular movements in a pipelines, ducts and vessels. The addition of accessories to an expansion joint increases the complexity but also it’s capabilities. Some of the accessories for the expansion joints include.
Tie rods are devices, in the form of rods or bars that are attached to the expansion joint assembly whose primary function is to continuously restrain the full bellows pressure thrust during normal operation while permitting only lateral deflection.
Angular rotation can be accommodated only if 2 tie rods are used, located 90 deg opposed to the direction of rotation.
Bellow Systems Inc. (BSI) recently shipped another GMV 10-cylinder dry exhaust manifold. The manifold part of another wet to dry conversion project for our oil and gas client. BSI pioneered the wet to dry manifold in the 1980s with both single piece and then sectional manifold conversions. The
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